In contrast, IKN supplied a small cooler to a customer in Spain. It has 22 m² of aerated surface and 5 cooling fans, processing a nominal capacity of t/d. IKN developed the patented Linear Pendulum Suspension System to reduce the disadvantages of conventional coolers with roller supported movable frames. The initial development of the IKN Pendulum Cooler® started more than 30 years ago. Today, the latest design features state-of-the-art Coanda Wing®.
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Snowman formation have not occured anymore.
Hydraulic Drive – IKN
In addition, the electrical power consumption of the cooling fans reduced substantially since the pressure drop is much less. IKN Pendulum Cooler has already set a benchmarking in the industry for highest recuperation efficiency, lowest power consumption and highest reliability. The erection is supposed to start in summer HeidelbergCement plant Hanover, Germany. Is it a myth? Furthermore, the latest improvements and new developments shall be introduced to the plant personnel in order to keep the relevant plant equipment top performing and always up to date.
In fact, the challenge is to optimize the gas flow under the cooler roof by utilizing almost every millimeter that is available and reduce the space underneath the grate. Replacement and upgrading of IKN coolers. The cooler is now ready for operation, which is expected to take place later this year. Join the community and register for a free guest account to post a reply. Fortunately, there was penalty for too cold clinker temperature. For further details, please refer to products. The equipment will be supplied in November in order to start the installation of the new cooler already in December Cooling chambers of IKN Pendulum coolers are free from any bearings, seals, hydraulic hoses, cylinders and lubrication.
The goal was to decrease clinker temperature and avoid clogging of grate slots. With this unique features at IKN Pendulum Cooler, finally, a system with partial recirculation was successfully installed at Line 1. As usual, the kiln hood and cooler housing is designed for lowest dust recirculation and hence clear flame.
All process data are better than guaranteed. Only 5 months later, the material was shipped. Al Bana Cement Factory, U. Fuel savings have been achieved accordingly. The cooler consists of a pendulum suspended grate with Smart Blades grate system, hydraulic drive and roller crusher. Substantial improvements in clinker cooling were achieved right after start-up.
No, it is their experience in the cement industry that an efficient cooler can support only fuel efficiency. This conversion confirms the value of the Smart Blade grate system and the design advantages of cooler housing and kiln hood compared to CemProTec cooler on line 1. Improving fuel efficiency Needle felts: IKN has started its collaboration with Sweidan Industrial Services infurther cooer its successful and prosperous business in the Middle East region, by effectively taking care of the customers’ needs, and directly conveying the voice of the customer to IKN and in the end forming the link between our respective customers and IKN.
This CemProTec cooler replaced a Satellite cooler and is designed for tpd. Snowman formation is the basic reason for your problem, after maintanance clean all grate plates for coolr, etc make sure that the snowman formation potentials are reduced to minimum by looking into feed-fuel compatibility, burner position inside kln tipsufficient air flow in first fan s.
For further deails, please rder to products. Becase, your cooler is designed to cool and convey clinker of granular size mm. Ready for the future. The started successfully in March CemProTec passed the performance test of the cooler right cpoler. We will be able to cross 74 MTPA capacity this financial year. The results are in the table.
In addition we noticed a demand in the market looking for options. Our plant have problem with IKN cooler grate. Know the answer to this question? The focus is on preventive maintenance training, conducting regular inspections and audits, as well as identifying and initiating recommendable measures for process improvement. This CemProTec cooler is designed for tpd and was shipped in Design capacity is tpd. From clinker cooler coler to kiln upgrades and complete greenfield pyro systems, IKN GmbH offers what is required to build and operate profitable cement plants.
The feed chemistry shall also be checked, high SM can also lead to high dust circulation and instruct your operators to operate kiln with optimum torque. Sharjah Cement is doing meanwhile more than tpd. The heat recuperation and clinker cooling will be improved. Electrical power consumption of grate drive and cooling fans will be substantially reduced.
In addition, a significant number of references for pyro processing lines have been established in Europe and the Middle East.
Service Contracts, covering the top services IKN is offeringincluding planning, process design, engineering and supply of plant components, especially coolers, for the cement industry. References include coolers with a capacity of tons per day, the three largest clinker coolers ever built — each sized for a capacity of 13, tons per day and almost every size in between.
Morever xooler restarting plant make sure that your grate plates are covered under cold clinker also make sure that the air blaster operation do not removes this jkn clinker cover during operation.